flat flex wire conveyor belt

Flat Flex wire conveyor belts are a versatile and efficient solution for various industrial applications, particularly in food processing and baking.

1. Material Options

• Types: Commonly made from stainless steel (SUS304 or SUS316), carbon steel, or galvanized steel.
• Temperature Resistance: Suitable for environments ranging from 50°F to 1200°F, making them ideal for high-temperature applications like baking.

2. Design Features

• Mesh Structure: The Flat Flex design features a lightweight, open structure that allows for excellent airflow and drainage, facilitating washing and cooling processes.
• Flexibility: The belt is engineered to flex without collapsing, which minimizes the risk of product damage during transport.
• Welded Edges: Many Flat Flex belts come with welded edges to enhance durability and prevent fraying.

3. Performance Characteristics

• Belt Widths: Available in various widths, typically ranging from 7 inches to 192 inches.
• Open Area: The open mesh design allows for effective heat transfer and gas relief, ensuring even cooking or baking.
• Weight: Generally lighter than traditional balanced weave belts, leading to lower power consumption and increased throughput.

4. Common Sizes and Mesh Openings

• Popular mesh sizes include:
  • 1/8" x .050"
  • 1/2" x .072"
  • 3/8" x .050"
  • Custom sizes available upon request.

Applications

Flat Flex wire conveyor belts are widely used in:

• Food Processing: Ideal for transporting poultry, seafood, vegetables, cookies, crackers, and other baked goods.
• Baking: Specifically designed for use in ovens where high temperatures are required for effective cooking and baking.
• Cooling and Drying: Their open structure allows for effective cooling and drying of products post-baking.

Benefits

• Efficiency: The lightweight design reduces energy consumption while maintaining high throughput rates.
• Versatility: Suitable for a wide range of applications beyond baking, including drying and processing of various food items.
• Ease of Maintenance: The open mesh allows for easy cleaning and inspection of the conveyor system.

Summary

Flat Flex wire conveyor belts are an excellent choice for industries requiring reliable performance under high-temperature conditions. Their unique design offers significant advantages in terms of airflow, flexibility, and durability, making them suitable for various food processing applications, particularly in baking environments.

• Manufactoring proccess

• The manufacturing process includes precise weaving and meticulous assembly to ensure a uniform surface for perfect glaze distribution, using stainless steel wire.

• Advantages of Using Flat Flex Wire Mesh Conveyor Belt

• A key feature of the glazing mesh is its unique surface, which minimizes contact with the product, thereby reducing the risk of damage or sticking. This is especially important for delicate or soft products.

• The surface of the flat flex belt is designed in such a way that products can be easily separated after glazing and drying, ensuring convenience in further processing and packaging.

• The materials and construction of the glazing belt ensure ease of care and cleaning, which is critical for maintaining high hygiene standards in the food industry. This allows the mesh to remain in excellent condition for an extended period, ensuring safe and sanitary conditions for food processing.