Swaged bar grating is a type of bar grating known for its strength, durability, and aesthetic appeal. It is manufactured using a unique process that mechanically locks the cross bars into the bearing bars, providing a robust and stable structure suitable for various applications.
Manufacturing Process
The swaged bar grating is created by:
- Locking Mechanism: Cross bars are inserted into pre-punched bearing bars.
- Swaging: The cross bars are then hydraulically swaged under high pressure, locking them in place without the need for welding. This results in a smooth surface free from welding discoloration and imperfections
1
4
.
Material Options
Swaged bar grating is available in various materials, including:
- Aluminum: Lightweight and corrosion-resistant, ideal for applications near water or in harsh environments
2
. - Carbon Steel: Offers high strength and is commonly used in industrial settings.
- Stainless Steel: Provides excellent corrosion resistance, suitable for food processing or chemical applications.
Features and Benefits
- Aesthetic Appeal: The swaging process creates clean lines and a uniform appearance, making it suitable for architectural applications
4
. - Slip Resistance: Options are available with serrated surfaces or additional slip-resistant coatings to enhance safety
2
. - Customizability: Available in various sizes, spacing options, and surface finishes to meet specific project requirements
1
3
.
Applications
Swaged bar grating is utilized in a wide range of applications, such as:
- Walkways and Platforms: Commonly used in industrial facilities, parks, and commercial buildings.
- Stair Treads: Provides safe and durable stair surfaces that comply with ADA standards.
- Architectural Features: Used in decorative elements like sunshades and railings due to its aesthetic qualities
4
.
Maintenance
Swaged bar grating generally requires minimal maintenance due to its durable construction. Regular inspections are recommended to ensure structural integrity, especially in high-traffic areas.In summary, swaged bar grating combines strength, safety features, and visual appeal, making it an excellent choice for both industrial and architectural applications. Its unique manufacturing process enhances its performance while offering customization options to suit diverse needs.